Low-cost media for Bt-based biopesticides mass production and their efficacy against Spodoptera frugiperda

Main Article Content

ACHMAD DJUNAEDY
ADINDA ROHMA JULIVIA
APRILIAWATI
GITA PAWANA
DITA MEGASARI
SYAIFUL KHOIRI

Abstract

Abstract. Djunaedy A, Julivia AR, Apriliawati, Pawana G, Megasari D, Khoiri S. 2026. Low-cost media for Bt-based biopesticides mass production and their efficacy against Spodoptera frugiperda. Asian J Agric 10 (1): g100164. https://doi.org/10.13057/asianjagric/g100164. Fall armyworm, Spodoptera frugiperda, is a destructive pest that threatens maize production worldwide. Biopesticides derived from Bacillus thuringiensis (Bt) offer a sustainable alternative to chemical insecticides; however, their widespread adoption is often constrained by the high cost of production media. This study aimed to develop low-cost media using locally available flours (tapioca, arrowroot, mung bean, and soybean) for Bt-based biopesticide production and to evaluate their efficacy against S. frugiperda larvae. Bacillus thuringiensis strain Bt21was inoculated into each low-cost medium, and their bacterial growth was recorded. Bacterial viability during eight weeks of storage was monitored weekly using the spread agar methods. Insecticidal activity was evaluated through larval bioassays using ten larvae per experimental unit with four replications. Larval mortality was recorded and determined using probit analysis to estimate Lethal Concentration (LC) and Lethal Time (LT) values. The results showed that among the four flour, tapioca-based medium supported the highest bacterial growth and maintained viability over time compared with others. At 15% concentration, Bt formulations using tapioca and arrowroot resulted in the highest larval mortality (95% and 90%, respectively), with low LC₅₀ values (1.67% and 1.80%) and rapid LT₅₀ value (3.20 h and 9.07 h). In contrast, mung bean and soybean-based media were found less effective, exhibiting higher LC and LT values. These findings demonstrate that substrate composition significantly influences bacterial viability and insecticidal activity. In conclusion, tapioca and arrowroot flours are effective and low-cost substrates for Bt-based biopesticide production and offer promising options for sustainable pest management. The use of locally available agricultural resources can support more economical and environmentally friendly biopesticide development for farming systems.

Article Details

Section

Articles

How to Cite

DJUNAEDY, A., JULIVIA, A. R., APRILIAWATI, A., PAWANA, G., MEGASARI, D., & KHOIRI, S. (2026). Low-cost media for Bt-based biopesticides mass production and their efficacy against Spodoptera frugiperda. Asian Journal of Agriculture, 10(1). https://doi.org/10.13057/asianjagric/g100164

References

Afifah L, Oktaviani S, Surjana T, Irfan B, Prabowo DP, Widiawan AB. 2023. The biological response of Spodoptera frugiperda larvae in several different types of host plants. IOP Conf Ser Earth Environ Sci 1133 (1): 012041. https://doi.org/10.1088/1755-1315/1133/1/012041.

Akhmad G, Ilhamiyah I, Achmad J. 2017. Bacillus thuringiensis Biologi, Isolasi, Perbanyakan dan Cara Aplikasinya. Pustaka Banua, Banjarmasin. [Indonesian]

Ariyantoro AR, Prabawa S, Anwar D. 2024. Modified arrowroot starch: impact of multiple acetylation on physical, chemical, and physicochemical characteristics. IOP Conf Ser Earth Environ Sci 1364 (1): 012084. https://doi.org/10.1088/1755-1315/1364/1/012084.

Assefa F, Ayalew D. 2019. Status and control measures of fall armyworm (Spodoptera frugiperda) infestations in maize fields in Ethiopia: A review. Cogent Food Agric 5: 1641902. https://doi.org/10.1080/23311932.2019.1641902.

Assefa F. 2018. Status of fall armyworm (Spodoptera frugiperda), biology and control measures on maize crop in Ethiopia: A review. Intl J Entomol Res 6 (2): 75-85. https://doi.org/10.33687/entomol.006.02.2498.

Berninger T, González López Ó, Bejarano A, Preininger C, Sessitsch A. 2018. Maintenance and assessment of cell viability in formulation of non‐sporulating bacterial inoculants. Microb biotech 11 (2): 277-301. https://doi.org/10.1111/1751-7915.12880.

Bharti V, Ibrahim S. 2020. Biopesticides: Production, formulation and application systems. Intl J Curr Microbiol App Sci 9 (10): 3931-3946. https://doi.org/10.20546/ijcmas.2020.910.453.

Boaventura D, Martin M, Pozzebon A, Mota-Sanchez D, Nauen R. 2020. Monitoring of target-site mutations conferring insecticide resistance in Spodoptera frugiperda. Insects 11 (8): 545. https://doi.org/10.3390/insects11080545.

Brar SK, Verma M, Tyagi RD, Valéro JR, Surampalli RY. 2005. Starch industry wastewater-based stable Bacillus thuringiensis liquid formulations. J Econo Entomol 98 (6): 1890-1898. https://doi.org/10.1093/jee/98.6.1890.

Brar SK, Verma M, Tyagi RD, Valéro JR. 2006. Recent advances in downstream processing and formulations of Bacillus thuringiensis based biopesticides. J Proc Bio 41: 323–342. https://doi.org/10.1016/j.procbio.2005.07.015.

Chang M, Zhou SG, Lu N, Ni JR. 2008. Starch processing wastewater as a new medium for production of Bacillus thuringiensis. World J Microbiol Biotech 24 (4): 441-447. https://doi.org/10.1007/s11274-007-9491-7.

Djunaedy A, Khoiri S, Azari DFH, Syamsiyah Z, Pawana G, Megasari D, Giyanto G. 2024a. Development of Bacillus thuringiensis-based liquid and paste formulations for controlling invasive pest species Spodoptera frugiperda JE Smith. J Trop Plant Pets Dis 24: 154-161. https://doi.org/10.23960/jhptt.224154-161.

Djunaedy A, Khoiri S, Firdaus N, Megasari D, Giyanto G. 2024b. Field trial of new Bt-base bioinsecticide formula, Bashield®, for controlling Spodoptera frugiperda JE Smith on maize. E3S Web Conf 499: 01031. https://doi.org/10.1051/e3sconf/202449901031.

Edhirej A, Sapuan SM, Jawaid M, Zahari NI. 2017. Cassava: Its polymer, fiber, composite, and application. Polym Compos 38: 555-570. https://doi.org/10.1002/pc.23614.

Fenibo EO, Matambo T. 2025. Biopesticides for sustainable agriculture: Feasible options for adopting cost-effective strategies. Front Sustain Food Syst 9: 1657000. https://doi.org10.3389/fsufs.2025.1657000.

Freire ÍA, do Nascimento IN, Rocha GT, dos Santos PDLB, dos Reis Cunha BB, de Lima Ferreira ADC, Moreira FM, de Castro MT, Monnerat RG. 2024. Production of Bacillus thuringiensis in “on farm” biofactories is so efficient like a commercial product to control Spodoptera frugiperda (Lepidoptera: Noctuidae). Agronomy 14 (12): 2776. https://doi.org/10.3390/agronomy14122776.

Ganiger PC, Yeshwanth HM, Muralimohan K, Vinay M, Kumar ARV, Chandrashekara K. 2018. Occurrence of the new invasive pest, fall armyworm, Spodoptera frugiperda (J.E. Smith) (Lepidoptera: Noctuidae), in the maize fields of Karnataka. Cur Sci 115 (4): 623-625. https://doi.org/10.18520/cs/v115/i4/621-623.

Gómez I, Pardo-Lopóz L, Muñoz-Garay C, Fernandez LE, Pérez C, Sánchez J, Soberón M, Bravo A. 2007. Role of receptor interaction in the mode of action of insecticidal Cry and Cyt toxins produced by Bacillus thuringiensis. Peptides 28 (1): 169-173. https://doi.org/10.1016/j.peptides.2006.06.013.

Gunathilake T, Gangani K, Herath T, Wansapala J. 2016. Comparison of physicochemical properties of selected locally available legumes varieties (mung bean, cowpea and soybean). Potravinarstvo 10 (1): 424-430. https://doi.org/10.5219/631.

Gurbanov R, Karadağ H, Karaçam S, Samgane G. 2021. Tapioca starch modulates cellular events in oral probiotic Streptococcus salivarius strains. Probiot Antimicro Prot 13 (1): 195-207. https://doi.org/10.1007/s12602-020-09678-z.

Jaison JP, Kurian JT, Scaria SS, Gangwar J, Sebastian JK. 2023. Bioactive compounds and biological activities of arrowroot (Maranta arundinacea L.). In: Murthy HN, Paek KY, Park SY (eds.). Bioactive Compounds in the Storage Organs of Plants. Reference Series in Phytochemistry. Springer, Cham. https://doi.org/10.1007/978-3-031-44746-4_25.

Li HT, Zhang W, Zhu H, Chao C, Guo Q. 2023. Unlocking the potential of high-amylose starch for gut health: Not all function the same. Fermentation 9 (2): 134. https://doi.org/10.3390/fermentation9020134.

Li L, Chen Z, Yu Z. 2017. Mass production, application and market development of Bacillus thuringiensis biopesticides in China. In: Fiuza L, Polanczyk R, Crickmore N (eds). Bacillus thuringiensis and Lysinibacillus sphaericus. Springer, Cham. Https://doi.org/10.1007/978-3-319-56678-8_12.

Liu BL, Tzeng YM. 1998. Optimization of growth medium for the production of spores from Bacillus thuringiensis using response surface methodology. Bioprocess Eng 18: 413-418. https://doi.org/10.1007/pl00008999.

Liu L, Li Z, Luo X, Zhang X, Chou SH, Wang J, He J. 2021. Which is stronger? A continuing battle between Cry toxins and insects. Front Microbiol. 12: 665101. https://doi.org/10.3389/fmicb.2021.665101.

Luiz DOJ, Gómez I, Polanczyk RA, Bravo A. 2022. Performance of microencapsulated Bacillus thuringiensis Cry pesticidal proteins. Res Sq 1 (1): 1-21. https://doi.org/10.21203/rs.3.rs-1949207/v1.

Maharani Y, Dewi VK, Puspasari LT, Rizkie L, Hidayat Y, Dono D. 2019. Cases of fall army worm Spodoptera frugiperda J.E. Smith (Lepidoptera: Noctuidae) attack on maize in Bandung, Garut and Sumedang District, West Java. Cropsave J Plant Prot 2 (1): 38-46. https://doi.org/10.24198/cropsaver.v2i1.23013.

Mahariawan IMD, Ariffin NB, Kusuma WE, Yuniarti A, Beltran MAG, Hariati AM. 2020. Effect of different carbon doses of tapioca (Manihot esculenta) flour on vegetative cells and spore production of Bacillus megaterium. IOP Conf Ser Earth Environ Sci 441 (1): 012106. https://doi.org/10.1088/1755-1315/441/1/012106.

Malaquias JB, Caprio MA, Godoy WAC, Omoto C, Ramalho FS, Pachú JKS. 2020. Experimental and theoretical landscape influences on Spodoptera frugiperda movement and resistance evolution in contaminated refuge areas of Bt cotton. J Pest Sci 93: 329-340. https://doi.org/10.1007/s10340-019-01145-1.

Mamahit JME, Manueke J, Pakasi SE. 2020. Hama infasif ulat grayak Spodoptera frugiperda (J.E. Smith) pada tanaman jagung di kabupaten Minahasa. In: Herlinda S, Agustini TW, Radiati LE, Batubara I, Gustiar F, Tanbiyaskur, Syafutri MI, Yonarta D, Arsi Sandi S, Munandar RP, Alesia M, Netaria (eds.). Prosiding Seminar Nasional Lahan Suboptimal ke-8, Palembang, 20 Oktober 2020. [Indonesian]

Mao KK, Li HR, Zhu JY, Jin MH, Wang P, Peng Y, Xiao YT. 2023. Rapid test to detect insecticide resistance in field populations of Spodoptera frugiperda (Lepidoptera: Noctuidae). Front Physiol. 14: 1254765. https://doi.org/10.3389/fphys.2023.1254765.

McGuire MR, Shasha BS, Eastman CE, Oloumi-Sadeghi H. 1996. Starch-and flour-based sprayable formulations: Effect on rainfastness and solar stability of Bacillus thuringiensis. J Econ Entomol 89 (4): 863-869. https://doi.org/10.1093/jee/89.4.863.

Megasari D, Khoiri S. 2021. Tingkat serangan ulat grayak tentara Spodoptera frugiperda J.E. Smith (Lepidoptera: Noctuidae) pada pertanaman jagung di Kabupaten Tuban, Jawa Timur, Indonesia. Agrovigor 14 (1): 1-5. https://doi.org/10.21107/agrovigor.v14i1.9492. [Indonesian]

Mukkun L, Kleden YL, Simamora AV. 2021. Detection of Spodoptera frugiperda (J.E. Smith) (Lepidoptera: Noctuidae) in maize field in East Flores District, East Nusa Tenggara Province, Indonesia. Intl J Trop Drylands 5: 20-26. https://doi.org/10.13057/tropdrylands/t050104.

Neves ECA, Neves DA, Lobato K, Nascimento G, Clerici MTPS. 2017. Technological aspects of processing of cassava derivatives. In: Klein C (eds.). Handbook on Cassava: Production, Potential Uses and Recent Advances. Nova Science Publishers Inc., New York.

Nyouki FFR, Fuxa JR, Richter AR. 1996. Spore-toxin interactions and sublethal effects of Bacillus thuringiensis in Spodoptera frugiperda and Pseudoplusia includens (Lepidoptera: Noctuidae). J Entomol Sci 31 (1): 52-62. https://doi.org/10.18474/0749-8004-31.1.52.

Piepho HP, Malik WA, Bischoff R, El-Hasan A, Scheer C, Sedlmeier JE, Gerhards R, Petschenka G, Voegele RT. 2024. Efficacy assessment in crop protection: A tutorial on the use of Abbott’s formula. J Plant Dis Prot 131: 2139-2160. https://doi.org/10.1007/s41348-024-00968-0.

Pinto L, Dörr NC, Ribeiro APA, Salles SM. de Oliveira JV, de Menezes VG, Fiuza LM. 2012. Bacillus thuringiensis monogenic strains: Screening and interactions with insecticides used against rice pests. Braz J Microbiol 43 (2): 618-626. https://doi.org/10.1590/s1517-83822012000200025.

Prabath SA. 2019. A Survey on the Infestation Level of Fall Armyworm (Spodoptera frugiperda) in Maize Incertain Agricultural Instructor Divisions of the Batticaloa District. [Thesis]. Faculty of Agriculture, Eastern University Sri Lanka, Chenkalady.

Ramos P, Honda R, Hoek EMV, Mahendra S. 2023. Carbon/nitrogen ratios determine biofilm formation and characteristics in model microbial cultures. Chemosphere 313: 137628. https://doi.org/10.1016/j.chemosphere.2022.137628.

Rizali A, Oktaviyani, Putri SDPS, Doananda M, Linggani A. 2021. Invasion of fall armyworm Spodoptera frugiperda, a new invasive pest, alters native herbivore attack intensity and natural enemy diversity. Biodiversitas 22: 3482-3488. https://doi.org/10.13057/biodiv/d220847.

Rojas NL, Lewkowicz ES, Nobile ML. 2018. Alternative low-cost process for large-scale production of Bacillus thuringiensis in a simple and novel culture system. J Environ Sci Health Part B 53 (11): 719-728. https://doi.org/10.1080/03601234.2018.1480156.

Saberi F, Marzban R, Ardjmand M, Shariati FP, Tavakoli O. 2020. Influence of carbon and nitrogen sources on the growth and sporulation of Bacillus thuringiensis var. tenebrionis. J Bio Control Plant Prot 7 (2): 49-62. https://doi.org/10.22092/bcpp.2020.122492.

Sakhale BK, Giri NA. 2019. Nutritional values and processing of tropical tuber crops. In: Deka SC, Seth D, Hulle NRS (eds.). Technologies for Value Addition in Food Products and Processes. Apple Academic Press, Boca Raton. https://doi.org/10.1201/9780429242847-9.

Sataral M, Amrulloh R, Megasari D, Khoiri S, Zulfajrin M. 2023. Leveraging environmental and landscape effects on the Spodoptera frugiperda abundance and attack rates’ spatial distribution. Nat Sci J Sci Technol 12 (1): 17-28. https://doi.org/10.22487/25411969.2023.v12.i1.16182.

Shojaaddini M, Moharramipour S, Khodabandeh M, Talebi A. 2010. Development of a cost effective medium for production of Bacillus thuringiensis bioinsecticide using food barley. J Plant Prot Res 50 (1): 9-14. https://doi.org/10.2478/v10045-010-0002-8.

Silva-Sánchez A, Soares M, Rousk J. 2019. Testing the dependence of microbial growth and carbon use efficiency on nitrogen availability, pH, and organic matter quality. Soil Biol Biochem 134: 25-35. https://doi.org/10.1016/j.soilbio.2019.03.008.

Singh A, Boora KS, Chaudhary K. 2007. Effect of different additives on the persistence and insecticidal activity of native strains of Bacillus thuringiensis. India J Microbiol 47: 42-45. https://doi.org/10.1007/s12088-007-0008-8.

Šunjka D, Mechora Š. 2022. An alternative source of biopesticides and improvement in their formulation-recent advances. Plants 11 (22): 3172. https://doi.org/10.3390/plants11223172.

Tamez-Guerra P, McGuire MR, Behle RW, Shasha BS, Galn WLJ. 2000. Assessment of microencapsulated formulations for improved residual activity of Bacillus thuringiensis. J Econ Entomol 93 (2): 219-225. https://doi.org/10.1603/0022-0493-93.2.219.

Vargas MFV, Diaz LMV, Pardo RYR, Carvajal MXQ. 2024. Design of an agro-industrial by-products-based media for the production of probiotic bacteria for fish nutrition. Sci Rep 14 (1): 17955. https://doi.org/10.1038/s41598-024-68783-z.

Wolf WJ. 1970. Soybean proteins. Their functional, chemical, and physical properties. J Agr Food Chem 18 (6): 969-976. https://doi.org/10.1021/jf60172a025.

Wronkowska M, Soral-Śmietana M, Biedrzycka E. 2008. Utilization of resistant starch of native tapioca, corn and waxy corn starches and their retrograded preparations by Bifidobacterium. Intl J Food Sci Nutr 59 (1): 80-87. https://doi.org/10.1080/09637480701663862.

Yi-Shen Z, Shuai S, Fitzgerald R. 2018. Mung bean proteins and peptides: Nutritional, functional and bioactive properties. Food Nutr Res 62: 29219. https://doi.org/10.29219/fnr.v62.1290.